DG150-24 High-precision High-speed Slip-type Automatic Wire Arranging Fine Drawing Machine

The DG150-24 High-Precision High-Speed Slip-Type Automatic Wire Arranging Fine Drawing Machine is designed for manufacturers seeking efficient, stable, and precise fine wire production. With a maximum line speed of 2200m/min, a 24-die drawing configuration, and an automatic servo-controlled wire arranging system, this machine provides an integrated solution for processing fine copper wire, copper alloy wire, aluminum wire, plated wire, bonding alloy wire, and other specialty conductive materials.

Supporting inlet wire diameters from Φ0.13mm to Φ0.45mm and finished wire diameters from Φ0.03mm to Φ0.10mm, the DG150-24 is suitable for multi-pass drawing applications that require consistent diameter reduction, reliable wire movement, and well-organized take-up.

High-Speed Performance for Efficient Fine Wire Production

With a maximum rated line speed of up to 2200m/min, the DG150-24 is built to support demanding industrial fine wire drawing operations. Its multi-stage drawing structure and coordinated drive system help manufacturers improve production efficiency while maintaining control over the drawing process.

High-speed wire drawing requires more than a powerful motor. Wire tension, drawing die condition, lubrication, cooling, and take-up performance must work together to achieve stable operation. The DG150-24 integrates these essential functions into one machine configuration, helping operators maintain consistent production under suitable working conditions.

The actual operating speed depends on the wire material, inlet and finished diameters, drawing schedule, die condition, lubrication, cooling, and required wire quality.

24-Die Multi-Stage Drawing System

The DG150-24 accommodates up to 24 drawing dies in a 1+11+11+1 configuration. This multi-stage arrangement allows the total diameter reduction to be distributed across multiple drawing passes, providing flexibility for different fine wire production requirements.

The machine features two upper and lower groups of tower wheels, double die holders, and a constant-speed wheel. Together with its spray-sliding drawing system, these components support controlled wire movement through the drawing stages.

This configuration is suitable for manufacturers processing wire from relatively larger inlet diameters into fine finished products, particularly where stable drawing conditions and repeatable production results are important.

Φ150 Sprayed Ceramic Cone Pulleys

The DG150-24 uses Φ150 sprayed ceramic cone pulleys to support high-speed drawing operations. The standard configuration includes four sets of Φ150 × 11-section cone pulleys and one Φ150 constant-speed pulley.

The ceramic-coated contact surfaces are designed to provide wear resistance during continuous wire movement. Maintaining suitable pulley and die conditions, together with proper lubrication, helps support stable operation and protect the surface quality of the finished wire.

Servo-Controlled Automatic Wire Arranging

Consistent take-up is essential for fine wire production. The DG150-24 incorporates a servo-controlled automatic traversing system driven by a ball screw mechanism, allowing the wire guide to move forward and backward with controlled positioning.

The traversing width can be adjusted from approximately 180mm to 280mm to accommodate different reel and winding requirements. An optical fiber automatic wire arrangement system helps control wire positioning across the reel, supporting more uniform winding and organized finished-wire packages.

For manufacturers handling fine wire at high speeds, reliable automatic wire arrangement can reduce the need for frequent manual adjustment and help improve take-up consistency during continuous production.

Encoder-Based Meter Counting

An E148N4-90-BR30N3 encoder is integrated into the meter counting system to monitor wire length during production. Length measurement can assist operators with reel management, production planning, and process monitoring.

Combined with the machine's electrical control system, encoder-based counting provides a practical way to track production output and manage finished-wire lengths more consistently.

Reliable Drive and Cooling Configuration

The DG150-24 is equipped with a 5.5kW three-phase AC main motor and a 4kW three-phase AC take-up motor. A servo motor controls the automatic traversing mechanism, while the electrical control cabinet supports multi-loop control and potentiometer-based speed adjustment.

The machine also uses a drip-spray lubrication and cooling system equipped with a water tank and water pump. Appropriate lubrication and cooling help manage friction and heat generated during drawing, supporting stable processing conditions and helping reduce unnecessary die wear.

To achieve the desired wire quality, manufacturers should select suitable drawing dies, lubricants, and process parameters according to the material and target finished diameter.

Flexible Take-Up Options for Industrial Production

The DG150-24 supports an approximate take-up capacity of 12–50kg, depending on the selected configuration and operating conditions. Two reel options are available:

• Small reel: Plastic tray, approximately Φ200 × 216 × Φ160 × 180 × Φ80.

• Large reel: Steel-plate construction, approximately Φ300 × 270 × Φ215 × 250 × Φ125.

The larger steel reel requires appropriate dynamic balancing for high-speed operation. Reel selection should be based on the required winding dimensions, production volume, and operating conditions.

Applications Across Fine Wire Industries

The DG150-24 can be configured for a range of fine conductive and specialty wire applications, including:

• Fine copper wire and copper alloy wire

• Aluminum wire and electronic conductor wire

• Plated wire and other suitable surface-treated conductors

• Bonding alloy wire

• Other specialty wires compatible with the selected drawing process

Its inlet diameter range of Φ0.13–0.45mm and finished diameter range of Φ0.03–0.10mm make it suitable for production processes requiring substantial diameter reduction through multiple drawing stages.

Material compatibility and achievable output should be confirmed according to the customer's wire specifications and process requirements.

DG150-24 Technical Specifications

Why Choose the DG150-24 Fine Wire Drawing Machine?

The DG150-24 combines high-speed drawing, a 24-die configuration, sprayed ceramic cone pulleys, servo-controlled traversing, automatic wire arrangement, and encoder-based meter counting in one production system.

For wire manufacturers looking to improve throughput and maintain consistent winding quality, these integrated features provide a practical foundation for efficient fine wire production. Its flexible take-up options and broad inlet-to-outlet diameter range also allow the machine to serve different production requirements.

Request a Customized Wire Drawing Solution

Choosing the right fine wire drawing machine starts with understanding your material, target wire diameter, production speed, and winding requirements.

Contact Dingtian with your wire material, inlet diameter, finished diameter, target line speed, expected output, and reel specifications. Our team can help evaluate a suitable drawing configuration and provide technical recommendations based on your actual production process.

Explore our wire drawing machines and equipment to find a solution for your fine wire manufacturing needs.